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Potential savings in energy use
The Star, 1 March 2003

The rubber sector could cut enemy use by 20%
through better housekeeping and maintenance -
Malaysia Energy Centre audit

BY Jacqueline Ann Surin

PETALING JAYA: A Malaysia Energy Centre audit conducted last year in 24 Malaysian-based factories has revealed the po­tential for reductions in energy costs and carbon dioxide (C02) emissions.

The audits showed that the factories - from the energy-in­tensive sectors of cement, wood, pulp and paper, rubber, food, glass, iron and steel, and ceramic - alone consumed 5.5 million Megawatt hours per year (MWh/yr) of energy last year.

This amounted to 4.75% of the final energy demand by the industrial sector in 2001 and cost almost RM1.1bil, the Ma­laysia Energy Centre or Pusat Tenaga Malaysia (PTM) said in a press release yesterday.

The audit found that if ce­ment factories - which con­sume the most energy among the eight sectors - implemented no-cost measures such as fixing leakages, opticnising compress­ed air pressure, and improving fuel to air ratio for burners, their combined energy con­sumption be reduced by 17%.

PTM said an additional 12.7% could be slashed shed if high cost measures such as the installa­tion of energy efficient equip­ment and War y works to recover waste heat for produc­tive use.

It said the rubber sector, con­sumed a total of 30,200 MWh/yr, and could cut down its energy consumption by 20% merely by improving house­keeping and maintenance.

"The audits reflect the mini­mum cost required to make a significant change in the sav­ings enjoyed by the factories," PTM chief executive officer Dr Hassan Ibrahim said, adding that a number of audited facto­ries had successfully imple­mented the proposed cost-sav­ing measures.

Hassan said the audit was also aimed at identifying ways to encourage industries to cut down on C02 emissions, which largely originate from fuel com­bustion for energy production.

The audit found that 24 fac­tories alone emit 1.8 million tones of C02 a year but this could be slashed by 28% if the factories adopted energy man­agement.

Hassan said the reduction in emission of a green house gas like C02 coincided with Malay­sia 's commitment to the UN Framework Convention on Climate Change.

The audit is part of RM80mil Malaysian Industrial Energy Efficiency Improvement Pro­ject co-funded by the UN De­velopment Fund, the Global Environment Facility, the Go­vernment and the private sec­tor.

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