Reference FSDPs

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Between 1991 and 1998, COGEN selected and implemented a series of FSDPs using biomass as a fuel.

All information stated in this section has been reproduced from COGEN Phase II information materials which was last updat,hked in 1998. Some contact details may have changed.

Indonesia

An efficient wood waste-fired boiler for a plymill - The plant consists of a wood waste-fired boiler with a capacity of 35 tonnes per hour at 35 bar g and 380 deg C superheated steam, coupled to an existing 3.2 MW fully condensing steam turbine.

Malaysia

Efficient combustion for a MDF factory - The plant consists of: (1) sawdust/sanderdust extraction & transport systems;(2) fuel storage, metering & transport systems;(3) a thermal oil heater with a total capacity of 22 Gcal/hr; (4) a steam generator producing 10 tonnes of steam/hr; and (5) a flue gas heat recovery system for the driers.

Biogas plant for a rubber factory - The plant will consist of (1) a physico-chemical pretreatment; (2) an anaerobic digestion system with a capacity of 326 cu.m./hour of biogas; (3) two gas burners with capacities of 2 million kcal and 1 million kcal; (4) an aerobic polishing treatment.

A 1.5 MW cogeneration plant for a wood complex - The plant consists of (1) an automatic boiler feeding system; (2) a boiler producing 16 tonnes of superheated steam at 22 bar, (3) two turbo-generators for a total capacity of 1.5 MW.

A 450 kW rice husk-fired cogeneration plant - The plant, which was commissioned in October 1997, consists of (1) a steam boiler with a capacity of 8.0 tph of saturated steam at 32bar; (2) a 450 kW back pressure turbine; (3) a 3,000,000 kcal/hr heat exchange system for paddy drying; (4) a multicyclone dust collector.

10 MW power plant for a wood complex - The plant consists of: (1) a wood chipper with a capacity of 20 tonnes per hour; (2) a silo with a storage volume of 630 cu.m.; (3) a bi-drum water tube boiler with a capacity of 52 tonnes of superheated steam at 435 degrees centigrade and 43 bar; a 10 MW fully condensing turbo-generator.

Wood waste energy plant for timber drying - The plant consists of (1) a silo with a capacity of 200 cu.m.; (2) an automatic fuel feeding system; (3) a boiler producing 5 tonnes of saturated steam at 12.3 bar; (4) a multi-cyclone dust collector.

Wood waste for a 1.65 MW cogeneration plant - The plant consists of (1) an automatic feeding system; (2) a boiler with a capacity of 30 tonnes per hour of saturated steam at 22 bar; (3) a fully condensing turbo-generator (1.65 MW); (4) a flue gas cleaning system. Twenty tonnes of steams are used for power production as ten tonnes are delivered to the kiln driers.

Cogeneration in a palm oil mill - The plant will consist of: (1) a water tube boiler generator; (2) 35 tonnes of steam/hr at 23 bar; (3) a 1200 kW back pressure turbo-generator.

Thailand

Kiln drying through wood waste energy - The plant consists of (1) a wood waste collecting system; (2) a silo with a capacity of 150 cu.m.; (3) two kiln drying units of 40 cu.m. each; (4) a hot water boiler with a thermal capacity of 400,000 kcal/hr.

Efficient use of wood waste for kiln drying activities - The plant consists of (1) a suction plant for wood-working machines; (2) a silo with a capacity of 250 cu.m.; (3) an automatic extraction and boiler feeding system; (4) a sawdust burner; (5) a hot water boiler with a nominal thermal capacity of 1,250,000 kcal/hr; (6) a fuel gas cleaning system; (7) a kiln drying plant.

A 600 kW power plant for a paper company - The equipment, consists of a single stage back pressure turbo-alternator. The inlet pressure is 20 bar. It supplies 15 tonnes/hour of process steam at 5 bar to the papermill as well as 600 kW electricity.

2.5 MW cogeneration plant for a rice mill - The plant consists of: (1) a rice husk storage, conveying system and automatic boiler feeding system; (2) a furnace and boiler producing 17 tonnes of superheated steam at 35 bar and equipped with automatic ash removal system; (3) a 2.5 MW multistage fully condensing turbo-generator with condenser; (4) heat exchangers using boiler flue gas and/or superheated steam to generate hot water for paddy dryers.

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